GZH SERIES
CE CERTIFIED
ISO 9001:2005
GZH Series Automatic Linear Piston Filling Machine
Engineered for High-Viscosity Liquids. Zero Dripping, ±0.5% Absolute Precision.
Servo-Driven Accuracy: ≤ ±0.5% precision completely eliminates product give-away and maximizes your yield.
Dynamic Anti-Drip: Vacuum suck-back nozzles ensure your bottles and conveyors remain 100% clean.
"No Bottle, No Fill": Integrated Omron sensors prevent massive liquid spills, protecting your equipment.
Tool-Free Changeover: Switch between 100ml and 5000ml bottle formats via touchscreen in under 15 minutes.
High-Performance Linear Piston Filling Technology
The GZH Series Automatic Linear Piston Filling Machine is an engineered solution specifically designed for handling liquids with varying viscosities. Driven by an advanced servo-motor system, the piston mechanism draws and dispenses products with absolute precision (≤ ±0.5%). Whether you are bottling free-flowing liquids or thick pastes like edible oil, ketchup, or liquid detergent, this machine guarantees smooth operation. It easily integrates into existing production lines or functions perfectly as a standalone monoblock, backed by InnoTonda’s CE and ISO 9001:2015 certified manufacturing standards.
Servo-Driven Piston Cylinders
Equipped with heavy-duty servo motors, the piston stroke is digitally controlled to ensure identical fill volumes across all nozzles. This completely eliminates manual mechanical adjustments and guarantees ultra-high precision.
The Solution: Resolves the unstable filling accuracy of traditional pneumatic cylinders, preventing the costly give-away of high-value materials like essential oils or premium condiments.
Dynamic Anti-Drip & Diving Nozzles
Specially engineered with a vacuum suck-back mechanism, our nozzles guarantee 100% zero dripping. For foaming products like liquid soap, the nozzles feature a diving function (bottom-up filling) to suppress foam generation entirely.
The Solution:Eradicates the industry pain points of sticky sauces dripping onto bottles and conveyors, as well as detergent foam overflowing during high-speed filling.
316L Stainless Steel & CIP Ready
The Solution:Offers superior corrosion resistance against high-salinity sauces or harsh chemicals, while reducing cleaning downtime during flavor changeovers to under 30 minutes.
Universal Smart Conveyor System
The Solution:Smoothly handles round, square, or flat bottles (PET, Glass, HDPE) with simple, tool-free adjustments. Perfect for manufacturers with diverse product lines and frequent packaging updates.
Foolproof Operation & Automation
Engineered with advanced sensory and logic control systems to ensure zero-fault operation andmaximum personnel safety.
SENSOR LOGIC
"No Bottle, No Fill" Interlock
Powered by Omron optical sensors, the machine intelligently pauses dispensing if a bottle is missing or falls over on the conveyor, completely eliminating massive liquid spills.
HMI CONTROL
Siemens PLC Master Touchscreen
A user-friendly HMI allows operators to adjust filling volumes, monitor line speed, and run error-diagnostics digitally on a single screen. No complex mechanical tuning needed.
SENSOR LOGIC
Auto-Level Control Hopper
The top buffer hopper is equipped with electronic level sensors that automatically communicate with your transfer pump to maintain consistent product pressure and volume.
Maximizing Your Production ROI
Every engineering detail of the GZH series is calculated to reduce your operating costs, minimize waste, and accelerate your return on investment.
Minimized Downtime
20-minute tool-free bottle changeovers and CIP cleaning compatibility keep your line running continuously, even when switching across multiple product SKUs and flavors.
Zero Product Waste
The ≤ ±0.5% precision means every drop of your premium olive oil or expensive chemical goes strictly into the bottle, saving thousands of dollars in give-away annually.
Scalable Architecture
Starts as a standalone filler but is engineered to easily synchronize with InnoTonda’s capping, labeling, and carton packing machines as your business scales up.
GZH Series Technical Specifications
Engineered for flexibility and rigorous industrial environments. Below are the baseline parameters for our standard GZH series piston fillers. We also offer fully customized nozzle configurations to match your specific factory output and floor plan.
| Specification | GZH-4 (4 Heads) | GZH-8 (8 Heads) | GZH-12 (12 Heads) |
|---|---|---|---|
| Filling Volume Range | 100ml - 1000ml / 500ml - 5000ml (Digitally Adjustable) | ||
| Production Capacity | 1,000 - 1,500 BPH | 2,000 - 3,000 BPH | 3,500 - 4,500 BPH |
| Filling Precision | ≤ ±0.5% (Depending on liquid characteristics) | ||
| Air Pressure Requirement | 0.5 - 0.7 MPa (Clean, dry compressed air) | ||
| Air Consumption | ~ 200 L/min | ||
| Power Supply | 220V/380V, 50/60Hz, 3-Phase (Customizable to local grid) | ||
| Wetted Parts Material | Premium SUS 316L Stainless Steel & Food-grade Teflon seals | ||
| Frame Material | SUS 304 Stainless Steel | ||
| Control Ecosystem | Siemens PLC + Siemens/Weinview HMI Touchscreen | ||
Versatile Applications: What Can It Fill?
One machine for diverse industries. Thanks to the high-torque servo-piston mechanism and diving anti-drip nozzles, the GZH series effortlessly handles everything from free-flowing liquids to highly viscous pastes.
Food & Condiments
• Edible Oil / Olive Oil
• Soy Sauce /Vinegar
• Ketchup / Honey / Pastes
• Enzyme Drinks
Value: 316L stainless steel ensures absolute food-grade hygiene and extreme corrosion resistance against high-salinity sauces.
Daily Chemicals
• Liquid Soap / Body Wash
• Shampoo /Lotion
• Laundry Detergent
• Glass Cleaner
Value: Bottom-up diving nozzles perfectly suppress foam generation during the high-speed filling of soapy detergents.
Industrial & Agrochemicals
• Motor Oil / Lubricants
• Liquid Fertilizer
• Veterinary Drugs
• DEF/AdBlue
Value: High-torque servo motors easily push highly viscous industrial lubricants without stalling or losing volume accuracy.
Universal Bottle Handling: No Costly Changeover Parts
Unlike traditional rotary fillers that require you to purchase specific star-wheels for every new bottle shape, our linear filling architecture is built for maximum flexibility.
✔︎ Round Bottles
✔︎ Flat Containers
✔︎ Square Jugs
✔︎ Special-Shaped
PET
Glass
HDPE
Aluminum
Tailored to Your Needs: GZH Optional Configurations
As an original manufacturer, InnoTonda offers extensive customization for the GZH series to perfectly match your specific liquid properties and production environment.
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Honey, Thick Pastes, Creams
Heating & Mixing Hopper
For high-viscosity materials that flow poorly at room temperature. The double-jacketed hopper provides water/oil heating with a continuous stirring motor to prevent material separation and ensure smooth filling.
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Alcohol, Perfumes, Chemicals
Explosion-Proof System
Upgrade to ATEX-certified explosion-proof servo motors and sealed pneumatic control cabinets to ensure 100% safety in hazardous production environments.
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Food & Beverage, Condiments
CIP Cleaning Integration
Automatic clean-in-place bypass manifold. Operators can flush and sanitize the entire piston-cylinder and nozzle system without disassembling the machine, reducing flavor-changeover time to just minutes.
Compact Design & Easy Integration
The GZH linear piston filler features a space-saving footprint, allowing it to seamlessly fit into your existing conveyor lines.
- Machine Dimensions (L x W x H): [Please insert actual dimensions, e.g., 2400mm x 1200mm x 1800mm]
- Conveyor Height: 850mm ± 50mm (Adjustable to match your upstream/downstream equipment)
- Mobility: Equipped with heavy-duty leveling casters for easy relocation and secure locking during high-speed operation.
Frequently Asked Questions About the GZH Series
Expert answers to your technical and operational queries.
All adjustments are fully digital. Simply input your target volume (e.g., from 500ml to 1000ml) on the Siemens touchscreen. The PLC will automatically calculate and adjust the servo-motor stroke for the pistons. No mechanical wrenching is required.
No. The GZH series is equipped with positive shut-off nozzles and a pneumatic vacuum suck-back function. This dynamically pulls the liquid back at the end of each cycle, ensuring absolutely zero dripping onto your bottles or conveyor belt.
The main wearing parts are the Teflon piston seals (O-rings). We include a generous set of spare parts with machine delivery. Furthermore, all core components (pneumatics, PLC, sensors) are from globally recognized brands like Siemens, Omron, and AirTAC, making local replacement sourcing very easy.
We offer a standard 12-month warranty on the entire machine, covering all non-consumable parts. We also provide lifetime online technical support, video troubleshooting, and dispatched engineer services for overseas installations upon request.
Yes. We have over 20 years of manufacturing history and has successfully exported packaging machinery to the USA, UK, Germany, Australia, and over 30 other countries. The GZH series is fully CE Certified and manufactured under the ISO 9001 quality management system, ensuring strict compliance with North American and European industrial standards.
Absolutely. The Siemens HMI touchscreen can be programmed in bilingual or multilingual interfaces (e.g., English/Spanish, English/French) to ensure smooth and error-free operation by your local staff.
Ready to Automate Your Liquid Packaging Line?
Contact our engineering team today for a free layout design and technical quotation, or download the GZH series brochure.